// experience

Experience

Twelve-plus years across mechanical design, robotics, automation, and controls.

Controls Engineer III

Apr 2024Present

InflexionPoint

Full-time · 2 yrs 2 mos

  • Conduct comprehensive analysis of system requirements, specifications, and performance objectives.
  • Design control systems and develop control algorithms based on identified requirements.
  • Collaborate with cross-functional teams to define system architectures and integration strategies.
  • Develop and implement control strategies using appropriate programming languages and tools.
  • Design and configure control hardware, including sensors, actuators, and programmable logic controllers (PLCs).
  • Create and modify control system schematics, wiring diagrams, and other technical documentation.
  • Integrate control systems with existing or new hardware and software components.
  • Perform system testing, troubleshooting, and debugging to ensure proper functionality.
  • Collaborate with quality assurance teams to develop and execute test plans and procedures.
  • Conduct performance analysis and optimization of control systems to enhance efficiency, stability, and reliability.
  • Identify and resolve issues related to system performance, response time, and accuracy.
  • Utilize data analysis techniques to monitor system performance and recommend improvements.
  • Prepare technical documentation, including system specifications, design documents, and user manuals.
  • Create reports and presentations to communicate project status, results, and recommendations to stakeholders.
  • Ensure compliance with relevant standards, regulations, and industry best practices.
  • Collaborate with multidisciplinary teams, including electrical engineers, software developers, and project managers.
  • Provide technical support and guidance to other engineers and technicians.
  • Stay updated with advancements in control system technologies and industry trends.
  • Cross-functional Team Leadership
  • Technical Documentation

Founder & Owner

Jun 2020Present

Squareone Creations

Self-employed · 6 yrs

  • Started Squareone Creations LLC to solve a problem I ran into myself — hauling bikes without damaging them or my truck while keeping the bed open for gear and supplies.
  • Designed and manufactured the SideRide, a truck bed bike mount built specifically for the Toyota Tacoma, Tundra, Jeep Gladiator, and Nissan Frontier.
  • Built the entire supply chain using local businesses, keeping production close to home.
  • Grown to nearly 1,000 customers and counting. New products in development.
  • Product Development
  • E-Commerce

Automation Lead

Oct 2023Apr 2024

Nucor Towers & Structures

Full-time · 7 mos · West Hazleton, Pennsylvania · On-site

  • Automating and optimizing current machines with new hardware.
  • Leading various capital projects using internal teams and outside integrators.
  • Designing and commissioning various automation projects and work cells, with the goal of increasing throughput and above everything else safety.
  • Site-level ownership over automation and electrical functions.
  • Quickly coming up to speed on the hardware and software needs, while establishing standards for both.
  • Responsible for maximizing machine productivity and supporting the integration of ABB robots into custom designed manufacturing cells.
  • Training, developing, and coaching the automation team.
  • ABB Robotics
  • PLC Programming
  • Automation

Staff Manufacturing Test Engineer

Jul 2022Oct 2023

Walmart Advanced Systems & Robotics

Full-time · 1 yr 4 mos · Andover, Massachusetts · Remote

  • Created and managed the overall manufacturing test plan for a new robot.
  • Managed and led multiple projects within the realm of manufacturing test.
  • Wrote requirements for a skunkworks project, managing the selected vendor through completion.
  • Developed multiple test stations that autonomously test a robot leveraging DFMEA and PFMEA strategies.
  • Designed, prototyped, and created various test fixtures and go/no-go gauges from napkin sketch to 3D CAD to 3D print to finished part with proper documentation along each step.
  • Established a repository for all documentation pertaining to each test station in manufacturing.
  • Designed the network architecture on a 'cattle not pets' principle in conjunction with the DevOps team for better support and a more robust solution.
  • Handled line down emergencies by coordinating the appropriate people and teams when the solution was not immediate.
  • Trained and mentored other engineers and technicians on various topics and technologies.
  • Creo Parametric
  • Computer-Aided Design (CAD)
  • DFMEA
  • PFMEA
  • 3D Printing

Project Engineer

Oct 2018Jul 2022

Progressive Engineering Group

Full-time · 3 yrs 10 mos · Hershey, Pennsylvania

  • Integrated a Universal Robots UR5 cobot equipped with a Robotiq Gripper, a Cognex vision system, and Siemens PLC and HMI for a sort routine used for displays and demonstrations.
  • Used Inventor to create 3D assemblies and animations to demonstrate advanced manufacturing applications and design preliminary machine assemblies, complete with sensors and hardware.
  • Worked on decoupled manufacturing using AGVs and robots to remove older chain and sprocket technology for a cleaner and more hygienic design.
  • Deployed AMRs as part of a custom automation system in a secondary packaging facility to increase worker safety, increase throughput, and decrease costs.
  • Java
  • Autodesk Inventor
  • Siemens PLC
  • Robotics

CAD Project Designer

Apr 2018Nov 2019

Vengeant Apparatus

Full-time · 1 yr 8 mos · Annville, Pennsylvania

  • Created SOLIDWORKS drawing templates for all engineering drawings.
  • Created documentation standards for CAD projects.
  • Designed custom truck bodies for emergency vehicles based on customer requirements mated to standard truck dimensions.
  • Designed custom aluminum trailers based on customer requirements leveraging off-the-shelf components for manufacturability.
  • Created CAD templates with configurations to save modeling time.
  • Computer-Aided Design (CAD)
  • SolidWorks

Mechanical Designer

Jan 2018Oct 2018

Tekgard, a Division of ACT

Full-time · 10 mos · York County, Pennsylvania · On-site

  • Supported business development with Interface Control Drawings.
  • Responsible for 3D mechanical design for manufacturing using SOLIDWORKS on large assemblies (10,000+ parts) with sheet metal structures and internal piping.
  • Ran FEA studies on assemblies to test for various loads such as snow or wind loads.
  • Generated 2D mechanical drawings, assembly drawings, and assembly work instructions.
  • Created part numbers and Bills of Materials within the MRP system.
  • Primary ownership of controlled documents to ensure proper revision history and distribution of product and component data.
  • Created CAD templates in SOLIDWORKS that held several offered configurations to cut down on modeling time.
  • Computer-Aided Design (CAD)
  • Mechanical Engineering
  • SolidWorks
  • FEA

Application Engineer

Sep 2016Dec 2017

DesignPoint Solutions

Full-time · 1 yr 4 mos · Lancaster, Pennsylvania

  • Worked with engineers in multiple offices to provide SOLIDWORKS technical support and expertise to customers by troubleshooting a wide array of issues, tracking with Netsuite.
  • Taught customers SOLIDWORKS modeling, drawing, and assembly techniques in various classes to increase their knowledge and efficiency.
  • Implemented, trained, and troubleshot SOLIDWORKS PDM as a PDM admin at customer sites.
  • Computer-Aided Design (CAD)
  • SolidWorks PDM
  • Technical Training

R&D Engineering Technician

Aug 2015Aug 2016

Advanced Cooling Technologies, Inc.

Full-time · 1 yr 1 mo · Lancaster, Pennsylvania

  • Created custom test setups for various projects in SOLIDWORKS, sourced parts from vendors or machined parts in-house to build test setups capable of running autonomously.
  • Collaborated with NASA to produce two one-off prototype parts that had to be flight-ready to withstand being launched to space for testing on the International Space Station.
  • Utilized DAQ units to record data directly into Excel to help determine the performance of parts being tested.
  • Managed the creation of various prototype parts by sending out RFQs to multiple vendors while maintaining a strict build schedule.
  • Managed document control of all prototype parts, including revision control and all material datasheets and certifications.
  • Computer-Aided Design (CAD)
  • Mechanical Engineering
  • SolidWorks
  • DAQ

Controls Engineering Intern

May 2014Aug 2014

Multi-Dimensional Integration

Internship · 4 mos · Shrewsbury, Pennsylvania

  • Built and wired control panels from AutoCAD drawings.
  • Worked on developing HMIs.
  • Worked on various PLC software including Siemens and RSLogix, as well as networking.
  • Created quotes from client submittals and discussions.
  • Troubleshot various types of automation including manufacturing lines and water treatment facilities.
  • PLC Programming
  • AutoCAD
  • HMI Development

Design Engineering Intern

Jan 2014May 2014

Bench Dogs

Internship · 5 mos · Lebanon, Pennsylvania

  • Took 3D CAD models and turned them into 2D drawings so the manufacturing shop could build the assemblies, while maintaining design intent and GD&T.
  • Mechanical Engineering
  • GD&T

Plant Services

Jul 2011Nov 2013

Pepperidge Farm

Part-time · 2 yrs 5 mos · Denver, Pennsylvania

  • Disassembled and cleaned/sanitized various food production machines.

// education

Millersville University of Pennsylvania

20112015

Bachelor of Science (B.S.), Applied Engineering & Technology Management

Robotics/Control Systems Option · GPA 3.10

// honors

  • 2014 International Society of America Central Keystone Section Outstanding Student Award Winner

// activities & societies

  • Former President, Millersville Robotics Team (ATMAE Student Chapter)
  • Former President, Millersville Submersible Research Team
  • Project Manager, 2013 ATMAE National Champion Robot — SAMSON
  • Finance Committee
  • Senator, Student Senate
  • American Dream Ride Scholarship Committee
  • 2015 Senior Class Gift Committee

// coursework · technical

  • Programmable Logic Controller
  • Industrial Robotics Systems
  • Micro-controllers
  • Fluid Power
  • Power Conversion and Controls
  • Semiconductor Electronics
  • Electronics Systems
  • Computer-Aided Engineering Drawing
  • Drafting Communications
  • Production Materials and Process
  • Introduction to Programming I
  • Digital Electronics
  • Intro to Programming I
  • Intro to Programming II
  • Computational Models
  • Programming Languages and Software Engineering
  • Data Structures

// coursework · managerial

  • Total Quality Management
  • Operations/Supply Chain Management
  • Organization and Management
  • Human Resource Management
  • Industrial Training
  • Industrial Organization
  • Fundamentals of Safety, Health, Environmental Issues
  • Macroeconomics
  • Microeconomics
  • Calculus for Management
  • Elements of Statistics

// certifications

Certified SOLIDWORKS Professional — Sheet Metal badge

CSWPA-SM

Certified SOLIDWORKS Professional — Sheet Metal

Dassault Systèmes · Dec 2017

ID C-VYJXX32TAM

Certified PDM Administrator badge

CPPA

Certified PDM Administrator

Dassault Systèmes · Aug 2017

ID C-Z7ED4R8H8F

Certified SOLIDWORKS Professional — Advanced Weldments badge

CSWPA-WD

Certified SOLIDWORKS Professional — Advanced Weldments

Dassault Systèmes · Nov 2016

ID C-B9VQ93XRSV

Certified SOLIDWORKS Professional — Advanced Drawing Tools badge

CSWPA-DT

Certified SOLIDWORKS Professional — Advanced Drawing Tools

Dassault Systèmes · Nov 2016

ID C-8BKYB35T9W

Certified SOLIDWORKS Professional — Core badge

CSWP

Certified SOLIDWORKS Professional — Core

Dassault Systèmes · Nov 2016

ID C-ZEP2K2TDHE